Replacing a failing vinyl gym floor: Calvary Christian Academy

Robbins Bio-Channel SB maple floor at Calvary Christian Academy
by Robbins Sports Surfaces Verified company
Robbins Bio-Channel SB maple floor at Calvary Christian Academy
Photo credit: Robbins Sports Surfaces

Calvary Christian Academy replaced a bubbling 10-year-old vinyl gym floor with 12,400 sq ft of Robbins Bio-Channel SB maple.

LocationFort Lauderdale, FL
SportBasketball, Volleyball
FacilitySchool gymnasium
ProjectGym floor replacement: 12,400 sq ft

Results

12,400sq ft of maple flooring
10-year-oldvinyl floor replaced
~$1,200yearly repair bill before
Results as reported by the company.

The challenge

The school's vinyl floor had been laid with the wrong glue and kept bubbling at the seams. Each repair cost about $1,200 a year, and one bubble ran 15 feet between the basket and the three-point line. It was a trip hazard for a state-champion basketball team and for volleyball players. Calvary is one of South Florida's largest Christian schools, and some of its 2017 state-champion players were being scouted by colleges, so the school wanted a floor to match their level.

The solution

The school replaced the vinyl with 12,400 square feet of Robbins Bio-Channel SB maple, installed by Impact Sport Surfaces. Robbins says this situation is common and is why it declines to install vinyl sports floors. It points to its full-time research and development staff and to the principle that the best protection is a floor that performs the same on every step.

The outcome

The athletic director says the floor looks good with its logos and printing, that athletes with shin splints and impact injuries like it, and that the gym now matches the level of the basketball program.

About the Bio-Channel SB floor

Bio-Channel SB is a Bio-Channel system with Zero/G vibration control and a self-blocking feature that limits deflection under heavy loads and gym equipment. It uses a continuous, interwoven subfloor and elongated anchor slots that let the floor move slightly so stress does not build up.

Key takeaways

  • Repairing the vinyl floor cost about $1,200 a year and never solved the problem.
  • A 15-foot bubble in the middle of the court was a trip hazard.
  • The school replaced vinyl with maple to match its basketball program.

Project details

Floor systemBio-Channel SB
DealerImpact Sport Surfaces
ReplacedVinyl gym floor

In their words

Visually it’s just beautiful, from the logos and the print and everything it speaks volumes. And for those who are dealing with shin splints and impact injuries, they love the new floor. Our boys’ basketball program won a state championship last year so we obviously have a program of high caliber and now we have the facility that matches it. It’s hard to explain unless you go onto a vinyl floor versus a wood floor. It’s just completely different.
Keith Huisman, Athletics Director, Calvary Christian Academy

Photos

Robbins Bio-Channel SB maple floor at Calvary Christian Academy
Robbins Bio-Channel SB maple floor at Calvary Christian Academy

Products used

Robbins Sports Surfaces
Manufacturer · In business since 1894
View company profileGet in touch

More case studies from Robbins Sports Surfaces

Source: company website · Read the original case study → · Last verified Oct 15, 2026
Add Listing

Wondering if you already have a Listing on our platform? Click here to find out.

Claim Listing

Find and take control of any Listings you have on our platform. No Listing to Claim? Click here to add one.

Questions?

Sending message to

—

1
Your project
2
Project status
3
Your details

What are you planning?

Tell us what you are planning. Be specific to help the supplier understand your project’s situation.

Step 1 of 3

Where is the project at?

Three quick taps. This helps the supplier respond with the right level of detail. All optional.

Your contact details

So we can connect you with the right supplier.

✅

Message sent!

Thanks — we’ll review your enquiry and connect you with the right supplier shortly.